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The Deciska, Statistical Process Control software, is designed to capture samples test data from measuring equipments (Testers) in Real-Time / On-Line mode and event-trigger alarm for any out-of-control situation. The events relate to sending messages to stop/start the production; inform technicians for corrective action, provide a visual display of the shop-floor equipment status etc.
Deciska For professionals whose key focus is on using Quality Control Techniques to manage and improve processes. With our PCAS, you can define the process, measure the process, control the process and improve the process. It helps in display real time equipment status, collect test data automatically, display control limits, verify process rule violation and store corrective action.
Technical & System requirement
Features
Web- based Graphical User Interface
Refers to some sample screen shots on slides
Data Collection
Automatic Data Collection
Manual Data entry
Engineering sample data entry
Control Charts
Real time SPC graph (QC Bar and IR chart)
Capability to alarm for out – of – control (OOC)
Automatic control limit computation for data gathering stage
SPC trend
Corrective Action entry for OOC
Graphs
Control chart (X-bar, R range)
Reports
Cpk, OOC memory, control limit summary, etc
Access Level
Admin
FC inspector
Engr / Techniques Customers – Security protect for the customers to access their own SPC information thru Internet
Process Monitoring
Show machine layout and location (WEB GUI)
View equipment status based on layout such as normal, OCC, Ide, PM
corrective action for OOC
Send OOC messages to relevant personnel via Email
Corrective Action
Corrective Action entry for OOC
Summary of corrective action and root cause
Database Management
Queries to view the master information on print or save the information on a file
Accessibility of raw data
Download data from readable file such as text, excel
Upload data in readable file such as text, excel
Archiving to copy data for safety backup and recovery
Interface
Option – Interface to MES
Option – provide CELL controller or data terminal to stop the machine remotely or send OOC messages when sample is OOC.
Benefits
This SPC software can be well packaged to Process driven industry who
wish to stay on TOP of their Quality control Process in their
manufacturing chain.
1. Collect Real-Time data from any Measuring Equipment automatically (Real-Time).
2. Validate the Measurement data and Display the Specification & Contol Spec Limits.
3. Verify Rule violation (X-bar, Range, 7-Point Rule Warnings etc.).
4. Trigger Out-Of-Control Messages(via E-mail, Ftp Servers,Provision to connect to
CELL Controllers etc.).
5. Trigger Off-Guard-Band Message(via Email, Ftp Servers etc.).
6. Store Raw data entries.
7. Display Real-Time Equipment Status (Shop floor).
8. Store Corrective Actions Entries.
9. Display/Print Control Charts (Real-Time / On-line mode).
10. Display/Print Raw Data (Real-Time / On-line mode).
11. Display/Print Corrective Actions (Real-Time / On-line mode).
12. Generate CpK reports for any give period/set of samples.
13. Define New Specification /Control Limits.
14. Generate CmK reports.
15. Generate Technician wise Effeciency report.
16. Generate Process Controller wise Effeciency report.
17. Download Raw Data / Corrective Action for SPC analysis
18. Generate reports on Sample Tests Out-Of-Control, Raw Data collected Process
Controller wise, Off-Guard-Band entries, Corrective Actions entries, Elapsed time
for machine Buy-Off etc. |
